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The Hidden Costs of Bad AI in Pipeline Inspections

Jul 2, 2025

AI is transforming infrastructure inspections, but not all tools are created equal. Some vendors promise the moon but deliver broken workflows, inflated rehab budgets, or even tampered video files.

Choosing the wrong AI solution can cost your team more than just time—it can compromise your entire asset management strategy.

Overcoding: When AI Does Too Much

Some AI tools over-identify defects, tagging cobwebs as cracks or confusing sediment with roots. This can lead to unnecessary repairs, bloated rehab budgets, and reduced trust in your inspection program.

Incomplete QA: The Quiet Killer

Skipping full QA/QC reviews introduces major risk. AI must be paired with human oversight to catch subtle issues the model may miss.

Altered Videos = Bad Data

Beware of tools that modify original footage by removing overlays, changing distances, or reformatting. These changes may invalidate the inspection’s integrity.

Misleading Confidence Scores

Confidence scores” are often misunderstood. Without context and human validation, they can mislead teams into trusting faulty data.

Lack of Transparency

If a provider won’t explain their workflow, QA process, or model training methods, walk away. Lack of clarity usually means a lack of quality.

Conclusion

AI should never be a black box. If you can’t understand how it works, how it learns, and how it’s validated, you’re risking more than wasted money. You’re risking trust in your inspections, delays in critical repairs, and inflated rehab budgets driven by flawed data. The true cost of bad AI isn’t just technical—it’s operational.

Don’t let bad AI sink your budget. Get the AI Buyers Guide to uncover the red flags, compare vendors, and make a confident decision.